![]() • MAINTENANCE MANUAL RELEASE: February 2007 Part Number: 90313. • We have designed it in a way that will allow you to easily make it available to drivers, mechanics, and to parts department personnel. Any time that you have a problem with a Labrie unit, you should contact your vendor first. He should be able to provide you with the proper help required (parts or technical advice). • Table of contents MAINTENANCE MANUAL.9 LUBRICATION..33 TROUBLESHOOTING SECTION.39 OPTIMIZER BODY PARTS.49 HYDRAULIC SYSTEMS, PARTS AND DIAGRAMS. 65 BODY AIR SYSTEMS, PARTS AND DIAGRAMS.93 ELECTRICAL SYSTEMS DIAGRAMS AND PARTS. We are independent refurbishers of sideloaders such as Boss, Baumann, and Irion, and front loaders by Artison, Nexon and Hyster. Spares for Boss, Baumann and Artison. All our forklift trucks and sideloaders are refurbished to a very high standard, and can be viewed at our Hereford/Gloucester/South Wales work shops. Mazahib-e-aalam pdf urdu book free download. • OPTIMIZER CHAPTER 1.0 Table of contents MAINTENANCE MANUAL.9 GENERAL SAFETY PRECAUTIONS.9 1.1.1 GENERAL PRECAUTION.9 1.1.2 SURFACE FINISHING AND PAINT.10 1.1.3 FIRE PROTECTION.10 1.1.4 LOCKOUT / TAGOUT PROCEDURE.10 1.1.5 SHUTDOWN PROCEDURE. • OPTIMIZER CHAPTER 1.0 Table of contents HYDRAULIC SYSTEM MAINTENANCE. 26 1.4.1 HYDRAULIC SYSTEM GENERAL INSPECTION.26 1.4.2 MAIN RELIEF VALVE PRESSURE ADJUSTMENT.26 1.4.3 HYDRAULIC DIRECTIONAL CONTROL VALVE.27 1.4.4 PRESSURE ADJUSTMENT PROCEDURE.28 1.4.5 PUMP MAINTENANCE. • QUALIFIED PERSONNEL WHO equipment, particular attention should be paid to ARE FAMILIAR WITH THIS the deterioration of structural components due to EQUIPMENT. LABRIE corrosion. Touch-ups or complete paint jobs ENVIRONMENTAL GROUP IS NOT should be done when necessary. RESPONSIBLE FAILURES RESULING OF REPAIRS PERFORM BY THE USER. • LOCKOUT / TAGOUT PROCEDURE - Battery It is the employer’s responsibility to follow and apply the “lockout / tagout procedure” for any inspection, repairs or maintenance being done on the vehicle, whether it is on the road or in the employer’s garage. • 1.1.5 SHUTDOWN PROCEDURE HYDRAULIC TANK Oil Gage When you park the vehicle for an extended Safety Valve (Temp/Level) period of time, follow the truck manufacturer Filler Cap requirements as well as your maintenance requirements and ensure of the following: SHUT DOWN PROCEDURE •. • The packer will not work properly if hopper door. The waste accumulates in this area, it could even • Back in the cab, turn on the engine cause severe damage to the packer and other and the hydraulic system. Adjacent systems. • HOPPER CLEANING PROCEDURE DANGER (cont’d) ALWAYS USE THE SAFETY • Press and hold the yellow button on PROPS WHEN RAISING THE the console to retract the packer to BODY. Download gambar format png. FAILURE TO DO SO WILL its home position. RESULT IN SERIOUS INJURIES OR EVEN DEATH. • NEVER GO UNDER THE BODY WHEN THE SAFETY PROPS ARE NOT INSTALLED. FAILURE TO DO SO WILL RESULT IN SERIOUS INJURIES OR EVEN DEATH. USE THE PUT THE BODY PUMP LEVER SAFETY TO LIFT THE PROPS IN BODY PLACE SAFETY PROPS LOCKING PIN OPTIMIZER. • 1.1.10 PROPPING PROCEDURES CLEANING BEHIND THE PACKER BLADE DANGER NEVER WORK UNDER, OR CLOSE TO EQUIPMENT OR ANY PART THAT IS NOT SAFELY PROPPED OR SECURED. ALWAYS USETHE PROVIDED STEP LADDERS (OR ANY OTHER SAFE LADDER WORK TOWARDS THE FRONT) TO GET ON THE ROOF OR TO WORK ON HIGHER PARTS. • MAINTENANCE INSTALLATION PROCEDURE 1.2.1 PACKING SYSTEM GENERAL • Start engine. MAINTENANCE • Remove tailgate safety pins. The OPTIMIZER packing system has an heavy duty guiding system using special • Ensure nobody is behind the hardened steel wear plates. However, vehicle. ![]() • 1.2.2 PROXIMITY LIMIT SWITCHES ADJUSTMENT (continued) ADJUSTING THE PROXIMITY SWITCHES DANGER • Move the packer blade about 1 inch back from the fully extended position. APPROPRIATE LOCKOUT/TAGOUT PROCEDURE • Adjust the proximity switch #1 so it AT ALL TIMES (SECTION 1.1.4). Distech controls thermostat manual. • (Figure #1.6). • Verify corresponding wear plates under guiding tracks (Figure #1.7). • Install new packer blade wear plates on packer blade FIGURE #1.6 • Reinstall packer blade on unit (refer to packer blade removal procedure, Sec. • 1.2.4 BODY GUIDE WEAR PLATES BODY GUIDE WEAR PLATES REPLACEMENT DANGER APPROPRIATE LOCKOUT/TAGOUT PROCEDURE AT ALL TIMES (SECTION 1.1.4). BODY GUIDE WEAR PLATES REPLACEMENT PROCEDURE • Remove the packer blade (refer to packer blade removal procedure, Sec.
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